Files
PX4-Autopilot/boards/modalai
Julian Oes 1a3d232e7b fix(bootloader): remove broken PROTO_SET_DELAY boot-delay feature (#27081)
The bootloader boot-delay feature has been mechanically broken on
every modern FMU board since the STM32F7/H7 transition. It has three
independent bugs that prevent it from ever working:

1. Offset mismatch: BOOT_DELAY_ADDRESS is hardcoded to 0x1a0, but the
   NuttX vector table is 504 B (F76x) to 664 B (H743) long. The
   linker places _bootdelay_signature at ALIGN(32) past end of
   vectors (e.g. 0x2a0 on CubeOrange), never at 0x1a0. The bootloader
   reads random exception_common pointers in place of the magic and
   never matches BOOT_DELAY_SIGNATURE1/2. Verified on CubeOrange with
   objdump of cubepilot_cubeorange_default.elf.

2. Flash cache never flushes: fc_write() stores arbitrary writes in
   cache line 1 and only flushes on a very specific condition tied
   to the sequential firmware upload flow. A standalone write during
   PROTO_SET_DELAY is cached forever. fc_read() then returns the
   cached value, so the post-write verify lies and the bootloader
   reports success. Nothing ever reaches flash.

3. H7 write granularity: the STM32H7 flash controller requires a
   full 32-byte program cycle per write. Single 32-bit writes from
   flash_func_write_word() would not be accepted by the controller
   even if they reached it.

The feature has been silently dead on every H7/F7 FMU board for
years and no one noticed, which is strong evidence nothing actually
depends on it. Rather than fix it (which would mean rewriting
PROTO_SET_DELAY, the flash cache path, and the H7 flash programming
path), remove it.

Changes:
- bl.c: PROTO_SET_DELAY case now immediately NACKs (goto cmd_bad)
  so clients that still send the command get a clear rejection
  instead of the previous silent fake-success. The opcode stays in
  the protocol enum for backwards compatibility.
- bl.h: drop BOOT_DELAY_SIGNATURE1/2 and BOOT_DELAY_MAX.
- stm/stm32_common/main.c, nxp/imxrt_common/main.c: drop the
  startup boot-delay sig check block.
- image_toc.c: decouple find_toc() from BOOT_DELAY_ADDRESS.
  BOARD_IMAGE_TOC_OFFSET is now the required define when
  BOOTLOADER_USE_TOC is enabled. The body is wrapped in #ifdef
  BOOTLOADER_USE_TOC and falls back to a stub returning false when
  the TOC is not in use (no upstream board currently enables it).
- Linker scripts: strip EXTERN(_bootdelay_signature) and the
  FILL/. += 8 block from all 142 affected .ld files across boards/.
- hw_config.h: strip the #define BOOT_DELAY_ADDRESS and its comment
  block entry from all 48 affected boards.
- Tools/px4_uploader.py, Tools/teensy_uploader.py: remove --boot-delay,
  set_boot_delay(), and SET_BOOT_DELAY client-side counterpart.

Smoke-built on cubepilot_cubeorange_default and
cubepilot_cubeorange_bootloader; no link errors, no unresolved
symbols, flash usage unchanged.

Tested:
- New BL, new FW
- Old BL, old FW
- Old BL, new FW
- New BL, old FW
2026-04-29 13:04:03 +12:00
..