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The coverage summary reported a percentage and could not fail. Coverage could fall from 99.97% to anything at all and every check stayed green, against an AGENTS.md that asks for 100% test coverage -- a stated requirement measured with a gauge that had no failure mode. CodeCoverageSummary already takes thresholds and fail_below_min; neither was set. Both are now, through a new coverage_thresholds input on the template, because the two suites do not sit at the same figure: ThreadX 99, SMP 98. Three things were probed against the pinned action on a runner before picking those numbers, using the real merged.xml files from the dev push run of #666. The floor compares the line rate and nothing else. That mattered because branch coverage is around 78% in both suites while line coverage is 98.8-100%, so a floor aimed at the line figure would have been an immediate red wall had it tested branches or the lower of the two. The ThreadX report at 100.00% lines and 77.67% branches clears a floor of 99. The thresholds are whole numbers. '99.9 100' -- the value this was meant to be -- is rejected with 'System.ArgumentException - Threshold parameter set incorrectly.', and the step fails whether or not fail_below_min is set. So the choice is 99 or 100 with nothing between. 100 would fail on a race. tx_thread_system_resume.c:529 is reached by timing rather than by construction and flaps between runs of the same green tree, which is why #666 left it; 4502/4503 fails a floor of 100 and clears one of 99. A coverage gate that goes red on a coin toss is how coverage gates get switched off. SMP is 5114/5178 lines, 98.76%, with 64 uncovered lines across 11 files of common_smp/src -- #666 closed the equivalent gaps in common/src only. A shared floor of 99 would have failed that job on every run while ThreadX passed. One limit is recorded in the file rather than fixed: an empty report reads as 100%. gcovr writes line-rate="1.0" beside lines-valid="0" when it finds no data, and the action prints 'Line Rate = 100% (0 / 0)' and passes any floor. The check for that is the emptiness assertion #664 put in each suite's coverage.sh, not this one. Also corrected two stale filenames in the deploy job's comment: since #665 each coverage artifact carries merged.xml, not default_build_coverage.xml. Verified on the runner. Assisted-by: Claude Opus 5 <noreply@anthropic.com>