Files
ODrive/Firmware/MotorControl/axis.cpp
T

297 lines
11 KiB
C++

#include <stdlib.h>
#include <functional>
#include "gpio.h"
#include "utils.h"
#include "odrive_main.h"
Axis::Axis(const AxisHardwareConfig_t& hw_config,
AxisConfig_t& config,
Encoder& encoder,
SensorlessEstimator& sensorless_estimator,
Controller& controller,
Motor& motor)
: hw_config_(hw_config),
config_(config),
encoder_(encoder),
sensorless_estimator_(sensorless_estimator),
controller_(controller),
motor_(motor)
{
encoder_.axis_ = this;
sensorless_estimator_.axis_ = this;
controller_.axis_ = this;
motor_.axis_ = this;
}
// @brief Sets up all components of the axis,
// such as gate driver and encoder hardware.
void Axis::setup() {
encoder_.setup();
motor_.setup();
}
static void run_state_machine_loop_wrapper(void* ctx) {
reinterpret_cast<Axis*>(ctx)->run_state_machine_loop();
}
// @brief Starts run_state_machine_loop in a new thread
void Axis::start_thread() {
osThreadDef(thread_def, run_state_machine_loop_wrapper, hw_config_.thread_priority, 0, 4*512);
thread_id_ = osThreadCreate(osThread(thread_def), this);
thread_id_valid_ = true;
}
// @brief Unblocks the control loop thread.
// This is called from the current sense interrupt handler.
void Axis::signal_current_meas() {
if (thread_id_valid_)
osSignalSet(thread_id_, M_SIGNAL_PH_CURRENT_MEAS);
}
// @brief Blocks until a current measurement is completed
// @returns True on success, false otherwise
bool Axis::wait_for_current_meas() {
return osSignalWait(M_SIGNAL_PH_CURRENT_MEAS, PH_CURRENT_MEAS_TIMEOUT).status == osEventSignal;
}
static void step_cb_wrapper(void* ctx) {
reinterpret_cast<Axis*>(ctx)->step_cb();
}
// step/direction interface
void Axis::step_cb() {
if (enable_step_dir_) {
GPIO_PinState dir_pin = HAL_GPIO_ReadPin(hw_config_.dir_port, hw_config_.dir_pin);
float dir = (dir_pin == GPIO_PIN_SET) ? 1.0f : -1.0f;
controller_.pos_setpoint_ += dir * config_.counts_per_step;
}
};
// @brief Enables or disables step/dir input
void Axis::set_step_dir_enabled(bool enable) {
if (enable) {
// Set up the direction GPIO as input
GPIO_InitTypeDef GPIO_InitStruct;
GPIO_InitStruct.Pin = hw_config_.dir_pin;
GPIO_InitStruct.Mode = GPIO_MODE_INPUT;
GPIO_InitStruct.Pull = GPIO_NOPULL;
HAL_GPIO_Init(hw_config_.dir_port, &GPIO_InitStruct);
// Subscribe to rising edges of the step GPIO
GPIO_subscribe(hw_config_.step_port, hw_config_.step_pin, GPIO_PULLDOWN,
step_cb_wrapper, this);
enable_step_dir_ = true;
} else {
enable_step_dir_ = false;
// Unsubscribe from step GPIO
GPIO_unsubscribe(hw_config_.step_port, hw_config_.step_pin);
}
}
// @brief Returns true if everything is ok.
// Sets error and returns false otherwise.
bool Axis::do_checks() {
if (!motor_.do_checks())
return error_ |= ERROR_MOTOR_FAILED, false;
if (!(vbus_voltage >= board_config.dc_bus_undervoltage_trip_level))
return error_ |= ERROR_DC_BUS_UNDER_VOLTAGE, false;
if (!(vbus_voltage <= board_config.dc_bus_overvoltage_trip_level))
return error_ |= ERROR_DC_BUS_OVER_VOLTAGE, false;
return true;
}
bool Axis::run_sensorless_spin_up() {
// Early Spin-up: spiral up current
float x = 0.0f;
run_control_loop([&](){
float phase = wrap_pm_pi(config_.ramp_up_distance * x);
float I_mag = config_.spin_up_current * x;
x += current_meas_period / config_.ramp_up_time;
if (!motor_.update(I_mag, phase))
return error_ |= ERROR_MOTOR_FAILED, false;
return x < 1.0f;
});
if (error_ != ERROR_NO_ERROR)
return false;
// Late Spin-up: accelerate
float vel = config_.ramp_up_distance / config_.ramp_up_time;
float phase = wrap_pm_pi(config_.ramp_up_distance);
run_control_loop([&](){
vel += config_.spin_up_acceleration * current_meas_period;
phase = wrap_pm_pi(phase + vel * current_meas_period);
float I_mag = config_.spin_up_current;
if (!motor_.update(I_mag, phase))
return error_ |= ERROR_MOTOR_FAILED, false;
return vel < config_.spin_up_target_vel;
});
return error_ == ERROR_NO_ERROR;
}
// Note run_sensorless_control_loop and run_closed_loop_control_loop are very similar and differ only in where we get the estimate from.
bool Axis::run_sensorless_control_loop() {
set_step_dir_enabled(config_.enable_step_dir);
run_control_loop([this](){
float pos_estimate, vel_estimate, phase, current_setpoint;
if (controller_.config_.control_mode >= CTRL_MODE_POSITION_CONTROL)
return error_ |= ERROR_POS_CTRL_DURING_SENSORLESS, false;
// We update the encoder just in case someone needs the output for testing
encoder_.update(nullptr, nullptr, nullptr);
if (!sensorless_estimator_.update(&pos_estimate, &vel_estimate, &phase))
return error_ |= ERROR_SENSORLESS_ESTIMATOR_FAILED, false;
if (!controller_.update(pos_estimate, vel_estimate, &current_setpoint))
return error_ |= ERROR_CONTROLLER_FAILED, false;
if (!motor_.update(current_setpoint, phase))
return error_ |= ERROR_MOTOR_FAILED, false;
return true;
});
set_step_dir_enabled(false);
return error_ == ERROR_NO_ERROR;
}
bool Axis::run_closed_loop_control_loop() {
set_step_dir_enabled(config_.enable_step_dir);
run_control_loop([this](){
float pos_estimate, vel_estimate, phase, current_setpoint;
// We update the sensorless estimator just in case someone needs the output for testing
sensorless_estimator_.update(nullptr, nullptr, nullptr);
if (!encoder_.update(&pos_estimate, &vel_estimate, &phase))
return error_ |= ERROR_ENCODER_FAILED, false;
if (!controller_.update(pos_estimate, vel_estimate, &current_setpoint))
return error_ |= ERROR_CONTROLLER_FAILED, false;
if (!motor_.update(current_setpoint, phase))
return error_ |= ERROR_MOTOR_FAILED, false;
return true;
});
set_step_dir_enabled(false);
return error_ == ERROR_NO_ERROR;
}
bool Axis::run_idle_loop() {
// run_control_loop ignores missed modulation timing updates
// if and only if we're in AXIS_STATE_IDLE
safety_critical_disarm_motor_pwm(motor_);
run_control_loop([this](){
sensorless_estimator_.update(nullptr, nullptr, nullptr);
encoder_.update(nullptr, nullptr, nullptr);
return true;
});
return error_ == ERROR_NO_ERROR;
}
// Infinite loop that does calibration and enters main control loop as appropriate
void Axis::run_state_machine_loop() {
// Allocate the map for anti-cogging algorithm and initialize all values to 0.0f
// TODO: Move this somewhere else
// TODO: respect changes of CPR
int encoder_cpr = encoder_.config_.cpr;
controller_.anticogging_.cogging_map = (float*)malloc(encoder_cpr * sizeof(float));
if (controller_.anticogging_.cogging_map != NULL) {
for (int i = 0; i < encoder_cpr; i++) {
controller_.anticogging_.cogging_map[i] = 0.0f;
}
}
// arm!
motor_.arm();
for (;;) {
// Load the task chain if a specific request is pending
if (requested_state_ != AXIS_STATE_UNDEFINED) {
size_t pos = 0;
if (requested_state_ == AXIS_STATE_STARTUP_SEQUENCE) {
if (config_.startup_motor_calibration)
task_chain_[pos++] = AXIS_STATE_MOTOR_CALIBRATION;
if (config_.startup_encoder_index_search && encoder_.config_.use_index)
task_chain_[pos++] = AXIS_STATE_ENCODER_INDEX_SEARCH;
if (config_.startup_encoder_offset_calibration)
task_chain_[pos++] = AXIS_STATE_ENCODER_OFFSET_CALIBRATION;
if (config_.startup_closed_loop_control)
task_chain_[pos++] = AXIS_STATE_CLOSED_LOOP_CONTROL;
else if (config_.startup_sensorless_control)
task_chain_[pos++] = AXIS_STATE_SENSORLESS_CONTROL;
task_chain_[pos++] = AXIS_STATE_IDLE;
} else if (requested_state_ == AXIS_STATE_FULL_CALIBRATION_SEQUENCE) {
task_chain_[pos++] = AXIS_STATE_MOTOR_CALIBRATION;
if (encoder_.config_.use_index)
task_chain_[pos++] = AXIS_STATE_ENCODER_INDEX_SEARCH;
task_chain_[pos++] = AXIS_STATE_ENCODER_OFFSET_CALIBRATION;
task_chain_[pos++] = AXIS_STATE_IDLE;
} else if (requested_state_ != AXIS_STATE_UNDEFINED) {
task_chain_[pos++] = requested_state_;
task_chain_[pos++] = AXIS_STATE_IDLE;
}
task_chain_[pos++] = AXIS_STATE_UNDEFINED;
// TODO: bounds checking
requested_state_ = AXIS_STATE_UNDEFINED;
}
// Note that current_state is a reference to task_chain_[0]
// Validate the state before running it
if (current_state_ > AXIS_STATE_MOTOR_CALIBRATION && !motor_.is_calibrated_)
current_state_ = AXIS_STATE_UNDEFINED;
if (current_state_ > AXIS_STATE_ENCODER_OFFSET_CALIBRATION && !encoder_.is_ready_)
current_state_ = AXIS_STATE_UNDEFINED;
// Run the specified state
// Handlers should exit if requested_state != AXIS_STATE_UNDEFINED
bool status;
switch (current_state_) {
case AXIS_STATE_MOTOR_CALIBRATION:
status = motor_.run_calibration();
if (!status)
error_ |= ERROR_MOTOR_FAILED;
break;
case AXIS_STATE_ENCODER_INDEX_SEARCH:
status = encoder_.run_index_search();
if (!status)
error_ |= ERROR_ENCODER_FAILED;
break;
case AXIS_STATE_ENCODER_OFFSET_CALIBRATION:
status = encoder_.run_offset_calibration();
if (!status)
error_ |= ERROR_ENCODER_FAILED;
break;
case AXIS_STATE_SENSORLESS_CONTROL:
status = run_sensorless_spin_up(); // TODO: restart if desired
if (status)
status = run_sensorless_control_loop();
break;
case AXIS_STATE_CLOSED_LOOP_CONTROL:
status = run_closed_loop_control_loop();
break;
case AXIS_STATE_IDLE:
run_idle_loop();
status = motor_.arm(); // done with idling - try to arm the motor
break;
default:
error_ |= ERROR_INVALID_STATE;
status = false; // this will set the state to idle
break;
}
// If the state failed, go to idle, else advance task chain
if (!status)
current_state_ = AXIS_STATE_IDLE;
else
memcpy(task_chain_, task_chain_ + 1, sizeof(task_chain_) - sizeof(task_chain_[0]));
}
thread_id_valid_ = false;
}